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AUTOMOTIVE & EV • ELECTRIC POWERTRAIN

EV Battery Trays & Plates

Friction Stir Welded (FSW) Aluminum Battery Enclosures & Cooling Plates.

Large-envelope CNC machined aluminum extruded battery trays, liquid-cooled serpentine cold plates, and crash-rated structural battery crossmembers engineered for high structural stiffness, thermal dissipation, and IP69K sealing.

100% Helium Leak Tested
Friction Stir Welding (FSW)
Crash-Rated Al 6082/6063

Specialized Engineering for EV Battery Trays & Plates

JYH Prototype combines 5-axis CNC machining, micro-tolerance wire EDM, cleanroom injection molding, and Zeiss CMM metrology to supply mission-critical components that meet strict aerospace, medical, automotive, and semiconductor quality benchmarks.

Strict Certifications

AS9100D, ISO 13485:2016, and IATF 16949 certified quality management systems with full lot traceability.

Rapid Turnaround

Fast-track prototyping dispatched in 3–5 business days; production bridge pilot runs ready in 10–14 days.

Advanced Materials

Machining Ti-6Al-4V, Inconel 718, PEEK, Delrin, Al 7075-T651, Kovar, and OFHC Ultra-pure Copper.

100% CMM FAI Reports

Zeiss 3D CMM inspection, optical laser profilometry, and AS9102 Form 3 FAI dimensional verification.

Technical Deep Dives: EV Battery Trays & Plates

Four critical manufacturing challenges solved by our Shenzhen engineering team through advanced tooling, multi-axis kinematics, and rigorous quality assurance.

Friction Stir Welding (FSW) of Battery Base Trays 500 × 500 HD Natural

Friction Stir Welding (FSW) of Battery Base Trays

Solid-state joint welding of modular 6000-series aluminum extrusions creating distortion-free, poreless, leak-tight structural trays up to 2.5 meters.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Internal Micro-Channel Liquid Battery Cooling Plates 500 × 500 HD Natural

Internal Micro-Channel Liquid Battery Cooling Plates

Flow-optimized coolant channels machined into stamped or extruded aluminum plates for uniform cell thermal management (under 3°C delta).

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Structural Crossmember Extrusion CNC Profiling 500 × 500 HD Natural

Structural Crossmember Extrusion CNC Profiling

High-speed end-milling, slotting, and structural rivet hole piercing in extruded aluminum beams to absorb side-impact crash energy.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
Request Quotation for Similar Geometry
Automated Pressure Decay & Helium Sniffing Inspection 500 × 500 HD Natural

Automated Pressure Decay & Helium Sniffing Inspection

Submerging and pressurizing every cooling circuit to verify zero leakage under 3.5 bar operational glycol-water fluid pressures.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
Request Quotation for Similar Geometry

Capabilities & Quality Protocols

Every part manufactured at JYH Prototype adheres to international engineering standards and rigorous metrology protocols.

Machining & Tooling Capabilities

  • Large Gantry CNC Machining up to 3000 x 2000mm
  • Robotic Friction Stir Welding (FSW)
  • Inline Automated Helium Leak Detection
  • E-Coating (Electrophoretic Painting) for Corrosion Protection

Metrology & Quality Assurance

  • Zeiss PRISMO 3D CMM Metrology with scanning resolution down to 0.9µm
  • Keyence Optical Non-Contact Flash Measuring System for micro-features
  • XRF Spectrometry for raw metal alloy composition verification
  • AS9102 Form 1, Form 2, and Form 3 First Article Inspection (FAI) packages

Ready to Prototype or Scale EV Battery Trays & Plates?

Upload your 3D CAD models (.STEP, .IGES, .SLDPRT, .X_T) or 2D technical drawings (.PDF, .DWG) to receive an interactive quote with comprehensive Design for Manufacturability (DFM) feedback in under 2 hours.

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