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AEROSPACE & DEFENSE • ELECTRONIC WARFARE

Avionics & Radar Enclosures

Hermetically Sealed, EMI/RFI Shielded Chassis for Defense Avionics.

Ruggedized 5-axis milled aluminum avionics housings, radar transmitter cold plates, and phased-array radar chassis with conductive gasket grooves, waveguide flanges, and environmental IP67/IP68 sealing.

>85dB EMI Shielding
Sub-Micron Waveguide Flanges
MIL-DTL-5541 Conductive Coating

Specialized Engineering for Avionics & Radar Enclosures

JYH Prototype combines 5-axis CNC machining, micro-tolerance wire EDM, cleanroom injection molding, and Zeiss CMM metrology to supply mission-critical components that meet strict aerospace, medical, automotive, and semiconductor quality benchmarks.

Strict Certifications

AS9100D, ISO 13485:2016, and IATF 16949 certified quality management systems with full lot traceability.

Rapid Turnaround

Fast-track prototyping dispatched in 3–5 business days; production bridge pilot runs ready in 10–14 days.

Advanced Materials

Machining Ti-6Al-4V, Inconel 718, PEEK, Delrin, Al 7075-T651, Kovar, and OFHC Ultra-pure Copper.

100% CMM FAI Reports

Zeiss 3D CMM inspection, optical laser profilometry, and AS9102 Form 3 FAI dimensional verification.

Technical Deep Dives: Avionics & Radar Enclosures

Four critical manufacturing challenges solved by our Shenzhen engineering team through advanced tooling, multi-axis kinematics, and rigorous quality assurance.

Precision Waveguide Channel Milling & Micro-Radii 500 × 500 HD Natural

Precision Waveguide Channel Milling & Micro-Radii

Maintaining ±0.01mm channel dimensional accuracy and 0.4µm Ra surface roughness for high-frequency millimeter-wave radar signal propagation.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Conductive O-Ring & Form-in-Place Gasket Grooves 500 × 500 HD Natural

Conductive O-Ring & Form-in-Place Gasket Grooves

High-precision dovetail gasket glands CNC machined into enclosure lids to lock conductive elastomeric gaskets for 100% moisture and EMI containment.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Internal Liquid Cooling Channels for Transmitter Modules 500 × 500 HD Natural

Internal Liquid Cooling Channels for Transmitter Modules

Friction stir welded (FSW) or vacuum brazed dual-layer aluminum cold plates dissipating multi-kilowatt heat loads from gallium-nitride (GaN) radar amplifiers.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Chemical Conversion Coating (Alodine / Iridite) 500 × 500 HD Natural

Chemical Conversion Coating (Alodine / Iridite)

MIL-DTL-5541 Type II Class 3 clear and yellow chromate plating ensuring maximum surface conductivity for ground bonding while resisting salt-spray corrosion.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Capabilities & Quality Protocols

Every part manufactured at JYH Prototype adheres to international engineering standards and rigorous metrology protocols.

Machining & Tooling Capabilities

  • Complex 5-Axis Internal Cavity Milling
  • Vacuum Brazing & Helium Leak Testing (<10⁻⁸ mbar·l/s)
  • Conductive Chromate & Hard Anodizing Selective Masking
  • MIL-STD-810 Shock & Vibration Ruggedization

Metrology & Quality Assurance

  • Zeiss PRISMO 3D CMM Metrology with scanning resolution down to 0.9µm
  • Keyence Optical Non-Contact Flash Measuring System for micro-features
  • XRF Spectrometry for raw metal alloy composition verification
  • AS9102 Form 1, Form 2, and Form 3 First Article Inspection (FAI) packages

Ready to Prototype or Scale Avionics & Radar Enclosures?

Upload your 3D CAD models (.STEP, .IGES, .SLDPRT, .X_T) or 2D technical drawings (.PDF, .DWG) to receive an interactive quote with comprehensive Design for Manufacturability (DFM) feedback in under 2 hours.

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