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MEDICAL & ROBOTICS • IMPLANTABLE DEVICES

Biocompatible Implants

ASTM F136 Titanium & PEEK Orthopedic, Dental, and Spinal Implants.

High-precision CNC machined bone plates, polyaxial pedicle screws, spinal fusion cages, and dental abutments manufactured from certified medical-grade ASTM F136 titanium ELI and implantable PEEK in an ISO 13485 quality system.

ASTM F136 Ti-6Al-4V ELI
ISO 13485 Cleanroom QA
Zero Toxic Residue Guarantee

Specialized Engineering for Biocompatible Implants

JYH Prototype combines 5-axis CNC machining, micro-tolerance wire EDM, cleanroom injection molding, and Zeiss CMM metrology to supply mission-critical components that meet strict aerospace, medical, automotive, and semiconductor quality benchmarks.

Strict Certifications

AS9100D, ISO 13485:2016, and IATF 16949 certified quality management systems with full lot traceability.

Rapid Turnaround

Fast-track prototyping dispatched in 3–5 business days; production bridge pilot runs ready in 10–14 days.

Advanced Materials

Machining Ti-6Al-4V, Inconel 718, PEEK, Delrin, Al 7075-T651, Kovar, and OFHC Ultra-pure Copper.

100% CMM FAI Reports

Zeiss 3D CMM inspection, optical laser profilometry, and AS9102 Form 3 FAI dimensional verification.

Technical Deep Dives: Biocompatible Implants

Four critical manufacturing challenges solved by our Shenzhen engineering team through advanced tooling, multi-axis kinematics, and rigorous quality assurance.

PEEK Spinal Cage Machining & Osseointegration Grooves 500 × 500 HD Natural

PEEK Spinal Cage Machining & Osseointegration Grooves

5-axis milling of porous interbody fusion cages from implant-grade PEEK with micro-teeth preventing implant migration and radio-opaque marker pins.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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High-Speed Turning of Polyaxial Cannulated Bone Screws 500 × 500 HD Natural

High-Speed Turning of Polyaxial Cannulated Bone Screws

Deep-hole gun-drilling and twin-lead thread whirling of Ti-6Al-4V ELI orthopedic screws with self-tapping flutes.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Cranial & Maxillofacial Anatomical Mesh Plates 500 × 500 HD Natural

Cranial & Maxillofacial Anatomical Mesh Plates

Ultra-thin (0.5mm) anatomically contoured titanium mesh plates finish-machined with rounded burr-free countersunk screw pockets.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Cleanroom Packaging & Bioburden Validation 500 × 500 HD Natural

Cleanroom Packaging & Bioburden Validation

Multi-stage ultrasonic deionized water cleaning, total organic carbon (TOC) testing, and medical double-sterile barrier pouch sealing.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
Request Quotation for Similar Geometry

Capabilities & Quality Protocols

Every part manufactured at JYH Prototype adheres to international engineering standards and rigorous metrology protocols.

Machining & Tooling Capabilities

  • Thread Whirling for Bone & Pedicle Screws
  • Deep Hole Gun-Drilling down to 0.8mm Diameter
  • Implantable Surface Media Blasting (Titanium Oxide / Alumina)
  • 100% Optical CMM Dimensional & Thread Profile Verification

Metrology & Quality Assurance

  • Zeiss PRISMO 3D CMM Metrology with scanning resolution down to 0.9µm
  • Keyence Optical Non-Contact Flash Measuring System for micro-features
  • XRF Spectrometry for raw metal alloy composition verification
  • AS9102 Form 1, Form 2, and Form 3 First Article Inspection (FAI) packages

Ready to Prototype or Scale Biocompatible Implants?

Upload your 3D CAD models (.STEP, .IGES, .SLDPRT, .X_T) or 2D technical drawings (.PDF, .DWG) to receive an interactive quote with comprehensive Design for Manufacturability (DFM) feedback in under 2 hours.

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