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MEDICAL & ROBOTICS • ANALYTICAL DIAGNOSTICS

Lab Automation & Optics

Microfluidic Manifolds, Optical Mounts & Spectrophotometer Benches.

Diffusive-bonded acrylic (PMMA) and Ultem microfluidic manifolds, kinematic mirror mounts, spectrometer flow cells, and automated pipetting robotic blocks engineered for high-throughput diagnostic bio-analyzers.

Ra <0.05µm Mirror Surfaces
Zero Dead Volume Manifolds
Anodized Non-Reflective Black

Specialized Engineering for Lab Automation & Optics

JYH Prototype combines 5-axis CNC machining, micro-tolerance wire EDM, cleanroom injection molding, and Zeiss CMM metrology to supply mission-critical components that meet strict aerospace, medical, automotive, and semiconductor quality benchmarks.

Strict Certifications

AS9100D, ISO 13485:2016, and IATF 16949 certified quality management systems with full lot traceability.

Rapid Turnaround

Fast-track prototyping dispatched in 3–5 business days; production bridge pilot runs ready in 10–14 days.

Advanced Materials

Machining Ti-6Al-4V, Inconel 718, PEEK, Delrin, Al 7075-T651, Kovar, and OFHC Ultra-pure Copper.

100% CMM FAI Reports

Zeiss 3D CMM inspection, optical laser profilometry, and AS9102 Form 3 FAI dimensional verification.

Technical Deep Dives: Lab Automation & Optics

Four critical manufacturing challenges solved by our Shenzhen engineering team through advanced tooling, multi-axis kinematics, and rigorous quality assurance.

Diffusion-Bonded Clear Acrylic (PMMA) Manifolds 500 × 500 HD Natural

Diffusion-Bonded Clear Acrylic (PMMA) Manifolds

Precision CNC channel routing and solvent-free thermal diffusion bonding creating multi-layer 3D fluid channels without adhesive clogging.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Kinematic Mirror & Lens Mounts with 100-TPI Screws 500 × 500 HD Natural

Kinematic Mirror & Lens Mounts with 100-TPI Screws

Thermal-stable aluminum and brass mirror holders with hardened steel insert balls for sub-arcsecond laser beam steering stability.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Spectrophotometer Dark Chambers & Anti-Glare Anodizing 500 × 500 HD Natural

Spectrophotometer Dark Chambers & Anti-Glare Anodizing

Deep matte black non-reflective anodizing (MIL-A-8625 Type II Class 2) with light baffle geometry eliminating optical stray light reflections.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Chemical-Resistant PEEK & PTFE Valve Manifolds 500 × 500 HD Natural

Chemical-Resistant PEEK & PTFE Valve Manifolds

Zero-dead-volume reagent distribution blocks machined from virgin PEEK and Teflon for aggressive acid, base, and organic solvent resistance.

  • Machined with calibrated multi-axis toolpaths minimizing tool deflection
  • GD&T true position inspected within ±0.005mm using automated CMM
  • Full material mill certs, heat treat data, and FAI documentation provided
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Capabilities & Quality Protocols

Every part manufactured at JYH Prototype adheres to international engineering standards and rigorous metrology protocols.

Machining & Tooling Capabilities

  • Diamond Tooling Micro-Flycutting for Optical Flatness
  • Solvent & Thermal Diffusion Bonding of Polymers
  • Helium Leak Testing of Sealed Micro-Channels
  • Cleanroom Decontamination & Anti-Static Packaging

Metrology & Quality Assurance

  • Zeiss PRISMO 3D CMM Metrology with scanning resolution down to 0.9µm
  • Keyence Optical Non-Contact Flash Measuring System for micro-features
  • XRF Spectrometry for raw metal alloy composition verification
  • AS9102 Form 1, Form 2, and Form 3 First Article Inspection (FAI) packages

Ready to Prototype or Scale Lab Automation & Optics?

Upload your 3D CAD models (.STEP, .IGES, .SLDPRT, .X_T) or 2D technical drawings (.PDF, .DWG) to receive an interactive quote with comprehensive Design for Manufacturability (DFM) feedback in under 2 hours.

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