Vacuum Casting

Online Vacuum Casting Service

Get instant online quotes for 3D printed parts in both plastics and metals. Order high resolution rapid prototypes and production parts with precision.

 
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Online Vacuum Casting Services for Custom Prints

Vacuum casting or cast urethanes is a perfect solution for production quality parts without the cost or lead time required for production tooling. At HLH we can cast parts as large and small, everything from headphones all the way up to 2m long car bumpers. We have a massive range of materials available for your projects.

 

Vacuum Casting Materials Materials

Our material selection includes plastic and metal options like ABS, PA (Nylon), Aluminum, and Stainless Steel, suitable for various industrial custom 3D printing projects. If you have unique material requirements, simply choose ‘Other’ on our quote configuration page. We’re committed to sourcing exactly what you need.

Aluminium

Aluminum is lightweight, strong, and easy to machine, positioning it great for various applications like aerospace and automotive parts. Its corrosion resistance also adds to its appeal in outdoor projects and structural components.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Stainless steel

Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished. The hardness and the cost of stainless steel is higher than that of aluminum alloy.

 

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Steel

Steel is a strong, versatile, and durable alloy of iron and carbon. Steel is strong and durable. High tensile strength, corrosion resistance heat and fire resistance, easily molded and formed. Its applications range from construction materials and structural components to automotive and aerospace components.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Titanium

Titanium is an advanced material with excellent corrosion resistance, biocompatibility, and strength-to-weight characteristics. This unique range of properties makes it an ideal choice for many of the engineering challenges faced by the medical, energy, chemical processing, and aerospace industries.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Bronze

Highly resistant to seawater corrosion. The material’s mechanical properties are inferior to many other machinable metals, making it best for low-stress components produced by CNC machining.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Brass

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Copper

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Zinc

Brass is mechanically stronger and lower-friction metal properties make CNC machining brass ideal for mechanical applications that also require corrosion resistance such as those encountered in the marine industry.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Iron

Iron is an indispensable metal in the industrial sector. Iron is alloyed with a small amount of carbon – steel, which is not easily demagnetized after magnetization and is an excellent hard magnetic material, as well as an important industrial material, and is also used as the main raw material for artificial magnetism.

Color:

Subtypes:

Aluminum 6061, 6061-T6, Aluminum 2024, Aluminum 5052, Aluminum 5083, Aluminum 6063, Aluminum 6082, Aluminum 7075, 7075-T6, Aluminum ADC12 (A380)

Available Finish:

As machined, Anodizing, Powder coating, Electroplating, Painting, Sand blasting, Polishing

Price:

$$$

Lead Time:

About 5 business days

Surface Finishing for Vacuum Casting Materials

Discover surface finishing to eliminate cutting and welding marks, enhancing both functionality, aesthetics for superior-quality parts.

As Machined

The fastest finishing option. Parts are delivered with visible tool marks and may have sharp edges or burrs, which can be removed upon request. The surface typically corresponds to a 125 µin Ra finish.

Painting

A coating of liquid or powdered paint is applied to achieve a smooth, glossy, or clear finish. This method can enhance appearance and provide basic environmental protection.

Plating

A thin metal layer is applied to the part to improve durability, conductivity, and appearance. Creates a smooth and glossy finish while protecting against corrosion.

Polishing

A mechanical finishing process that smooths and buffs the surface to achieve a reflective, glossy appearance. Reduces surface roughness and improves overall aesthetics.

Why Choose RapidDirect Urethane Casting Services

Guaranteed Precision & Quality

Achieve tight tolerances from ±0.1 to 0.8mm. Excellent surface finishes. Expert mold-making ensures consistent quality.

Turnaround

Get parts delivered in 5-15 days. Cost-effective low-volume production. Flexible order sizes from 20-200+ parts.

Comprehensive Material Solutions

Choose from soft, rigid, clear, and flame-retardant polyurethane materials. We help you pick the right material, finish and color. Support custom needs.

JYH Vacuum Casting Capabilities

JYH adheres to the internationally recognized tolerance standards of ISO 2768 (medium and fine grades) and ISO 286 (IT8, IT7, IT6). If your project requires tighter tolerances, please indicate them clearly on the technical drawings or communicate directly with our engineering or sales team for evaluation. In the absence of specified requirements, ISO 2768-m is applied as the default machining tolerance.

Standard

Details

Standard

Tolerance

Details

At RapidDirect, replicated casts follow ISO-2768-CL standards. Local tolerances can reach ±0.15mm, and small holes can achieve up to ±0.10mm precision.

Standard

Color and Finishing

Details

Supports a wide range of colors, transparency levels, and surface finishes.

Standard

Maximum Part Size

Details

Up to 2.3 × 1.3 × 0.6 meters.

Standard

Daily Capacity

Details

Up to 200 pieces per day.

Standard

Lead Time

Details

Lead time varies based on part complexity and order volume. The full process includes prototype making, silicone mold creation, casting, and finishing. Simple single parts can ship in under 5 days, but larger batches may require more time depending on the project.

3D Printing vs Vacuum Casting vs Injection Molding

Your project’s stage, quantity, and part function will guide the right manufacturing choice. Different methods work best at different points in development.

VS 3D Printing Vacuum Molding Injection Molding
Tooling Cost $0 (no tooling) $500-$2,000 (silicone molds) $5,000-$50,000+ (aluminum or steel molds)
Lead Time 1-3 days 5-15 days 4-12 weeks
Part Quantity 1-20 parts 20-200 parts optimal 1,000+ parts optimal
Tolerance ±0.1-0.3 mm ±0.1-0.8 mm ±0.05-0.1 mm
Surface Finish Layer lines, requires post-processing Smooth, minimal finishing Superior, production-ready
Complex Geometry Excellent, any shape Handles undercuts, fine details Limited by mold design
Material Options Limited to print resins/filaments Urethane varieties (flexible to rigid) Wide range of thermoplastics
Design Changes Instant, no cost penalty Easy and cost-effective Expensive mold modifications

Your Reliable Manufacturing Partner in China — Global Delivery

Located in China, we combine advanced in-house CNC machining facilities with a strong supply network to deliver fast, high-precision manufacturing services. From prototypes to low-volume production, we ensure consistent quality, strict tolerance control, and on-time delivery. With professional English-speaking engineering support and real-time communication, we help global clients accelerate development and keep production seamless across time zones. Parts are shipped worldwide, reaching North America, Europe, and other regions in as little as 3–10 days.

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Vacuum Casting for Various Industries

Years of experience in sheet metal fabrication allows us to deliver in a fast lead time. We do hope these outstanding parts from different industries make a significant difference to manufacturing industry.

Certified Quality Control and Testing

Dimensional Testing

Dimensional testing uses CMM, digital calipers, height gauges, and micrometers to verify tolerances, geometric positioning, hole diameters, wall thickness, and fit dimensions.

Visual Inspection

Visual inspection employs magnifiers, roughness testers, and color charts to detect surface defects including bubbles, scratches, dents while ensuring color consistency and surface finish quality.

Paint Adhesion Testing

Paint adhesion testing validates coating bond strength, durability, and thickness uniformity for all finishing requirements.

Vacuum Casting FAQs

When Should I Choose 4/5-Axis CNC Machining?

4- and 5-axis machining is ideal for producing complex or highly detailed components that require tight tolerances, smooth transitions, and precise geometry. When your part involves intricate features, multi-sided machining, or demanding accuracy, 5-axis machining is the best choice.

The maximum workable size for 4- and 5-axis CNC machining is 1200 × H1000 mm, allowing large and complex parts to be produced with precision.

Choose 4- or 5-axis CNC machining when your parts involve complex geometries, intricate details, or require high precision. These technologies allow machining from multiple angles in a single setup, making them ideal for components that cannot be produced efficiently with standard 3-axis machines.

Industries such as aerospace, medical, and automotive often rely on 5-axis machining due to the tight tolerances and sophisticated shapes required. It’s also the preferred choice when you need shorter lead times, improved surface finishes, and maximum accuracy—without compromising on design.

CNC machining costs depend on several factors, including the chosen material, machining complexity, labor, tooling, and surface finishing requirements. For an accurate and fast estimate, feel free to request a quick quote.